Fort Hills has reached a major milestone, becoming the first site in the world to operate the largest mining hydraulic shovel on the market today — the PC9000.
The sheer size and capabilities of this new shovel are expected to significantly boost productivity and performance.
“We are always exploring ways to enhance our operations by adopting the latest technologies and innovations,” says Peter Zebedee, Executive Vice President - Oil Sands. “In the mining business, efficiency drives everything - and in the oil sands, bigger is better.”
Initial discussions with equipment manufacturer Komatsu Germany Mining Division and dealer SMS Equipment Inc. about the potential of the PC9000 quickly revealed the new shovel could bring tangible value to Suncor’s mining operations.
"Our collaboration with Komatsu and SMS is built on years of trust, transparency and a shared vision,” says Peter. “What started as early conversations quickly turned into something much bigger – proof of what’s possible when industry leaders come together. We had a unique opportunity to be a first mover in the sector with a product that is new to the ultra-class market and designed to further enhance our operations.”
“We’re incredibly proud to work with Komatsu and Suncor to bring the first PC9000 to Canada,” says Dennis Chmielewski, Executive Vice President - Mining at SMS Equipment. “Helping customers increase productivity and safety while reducing emissions intensity is central to what we do.”
Suncor has the world’s largest fleet of 980E-class mining trucks, and the PC9000 has been purpose-built to match. With a larger bucket designed to load five perfectly measured passes into each 980E truck, the result is faster cycle times, less spillage, and lower cost per tonne.
The shovel is more powerful, with a higher digging force and an extended arm reach. It also moves on a pivot to load trucks from either side, reducing repositioning time and increasing overall loading efficiency.
“Fort Hills has a complex geology that requires an innovative approach,” says Alisdair Gibbons, Vice President - Fort Hills. “Unlike traditional rope shovels, this diesel-powered unit has more flexibility and breakout force making it an ideal machine to customize a solution that really takes our operations at the mine to the next level.”
The PC9000 at Suncor’s Fort Hills mine.
Shipped in components from Germany and assembled on site, the PC9000 will officially begin operations in early May. A Komatsu trainer from Germany is currently on-site, supporting operator training and ensuring a smooth start-up.
“Our investment in a world-class matched truck and shovel fleet shows just how committed we are to the future of our mines,” says Alisdair. “We strive to provide our crews with the best equipment available and the PC9000 is a prime example of this.”
Feedback from Suncor and its employees will inform future versions of the PC9000, giving the company direct influence on the machine’s evolution and performance.
“I am extremely excited about the PC9000,” adds Peter. “I really believe that my role as a leader isn’t to repeat what was delivered yesterday, but to deliver results that go beyond the status quo. Launching the PC9000 at our site and working it into our operations to drive scale and efficiency is really something special.”
The new Komatsu shovel is another example of Suncor driving innovation in the oil sands. From the implementation of autonomous haulage to additional safety systems to the PC9000, Suncor’s desire for continuous improvement as a best-in-class operator ensures it remains on the leading edge.
“Innovation makes a meaningful difference in the lives of the people we deliver our products to each and every day,” says Peter. “We are really powering the country. When we improve how we develop the resources and execute, in particular in our mining operations, everyone benefits—Suncor, our shareholders and all of Canada.”
Suncor is set to receive its second PC9000 shovel in July, with two more expected to arrive next year. As Suncor continues to lead the way, other companies are watching closely. There is already a line up for the next available shovels to come off the assembly line.